Training in the Field: JSI’s BBS Bumper System for Bundled Road Bores

This morning, our very own Ron Lamont braved the cold and windy weather (a brisk 27°F) to provide on-site training for a client, demonstrating the effectiveness of JSI’s BBS bumper system for bundled road bores. Despite the freezing conditions, the system was applied smoothly and efficiently—proving that when it comes to protecting pipes in harsh environments, our technology delivers.

One of the most important aspects of this system is its ability to protect both factory-applied and field joint coatings during the bundle pull-through process. With no risk of pipe-on-pipe rubbing or banging, the integrity of the coating remains intact. Even more crucially, the system prevents weld-on-weld abrasion, which could compromise the integrity of the entire project.

What makes JSI’s BBS bumper system even better is how it’s applied. Unlike other methods that may require abrasive treatments, our system doesn’t damage any coatings. We only need a clean surface—free from dust, dirt, or oil—before application. This ensures that the coatings are protected from the get-go, preserving their integrity all the way to the installation phase.

In a world where every detail counts, it’s critical to avoid damaging your coatings before they’re even in the ground. With JSI’s BBS bumper system, you can rest assured that your infrastructure will be safeguarded against the rigors of the field, ensuring long-lasting performance and reliability.

At JSI, we’re not just about providing products—we’re about providing solutions that stand up to the toughest conditions. Ron’s field training today was another reminder of how our expertise is helping clients across the industry execute projects with confidence and ease.

BBS System Improvements for your Bumpers on Bundled Drills

Joint Specialists Announces Improved BBS Bore Bumper System for Enhanced Performance

Trapezoidal Bumper as part of the BBS System for Bundled Pipe 

    Joint Specialists, a leading provider of innovative solutions for the oil and gas industry, is pleased to announce a significant improvement to their BBS bundled bore bumper systems. After an extensive research and development effort, the company has replaced the 1"x2" rectangular bumper with a new and improved trapezoid shaped rubber. This enhancement will transform the BBS system into a more 'roller friendly' product, providing enhanced performance and efficiency.

    The decision to upgrade the BBS system was made after careful consideration of customer feedback and market demands. The rectangular bumper, while effective, was not as efficient in handling the movement of rollers as desired. With the new trapezoid shaped rubber, the BBS system will now be able to smoothly and effectively handle the movement of rollers, making it a more reliable and user-friendly product.

    According to the company's blog, the new trapezoid shaped rubber has undergone rigorous testing and has shown promising results. It has been designed to withstand extreme temperatures and harsh environments, making it suitable for a wide range of applications. The improved BBS system is now available for purchase and more information can be found on the company's website at http://blog.heatshrinksleeves.com/search?q=BBS.

   JSI is committed to providing innovative and high-quality solutions to their customers. The improved BBS system is a testament to their dedication to constantly improving and evolving their products to meet the ever-changing needs of the industry. The company is confident that this enhancement will greatly benefit their customers and contribute to the overall success of their operations.

    Joint Specialists is excited to introduce the new and improved BBS system to the market and looks forward to the positive impact it will have on their customers. With this upgrade, the company continues to solidify its position as a leader in the industry, providing cutting-edge solutions that drive efficiency and productivity.

Pipe Bumpers and Hydrostatic Testing

Hydrostatic Testing and Pipeline Bumpers

     Heard from a contractor recently about an upcoming directional drill bundle he is running.  His customer (the end user) had tasked him with finding a product to use as the spacing bumpers on his bore bundle in order to insure that the pipe didn't damage itself bumping into other lines in the bundle during the pull through process.  On a previous project, this end user had used some kind of a mechanical bumper and things had not gone well at all.

     The contractor 'installed' all of the mechanical bumpers (screwed / bolted them together an in place) and they looked fantastic.  The problem became apparent when they ran their hydrostatic testing though.  If you're not familiar with hydrostatic testing; here is a very simple definition copied straight from wikipedia:

"A hydrostatic test is a way in which pressure vessels such as pipelines, plumbing, gas cylinders, boilers and fuel tanks can be tested for strength and leaks."

     So picture this:  you've got your pipelines all strung up.  You've got your bore hole drilled.  You've got all of your screwed on / bolted on mechanical bumpers in place.  You've got all of your pipe welded and you've got all of your field joints coated.  One last step before beginning the pull through - hydrostatic testing.

     Fire up the test and you hear something crack.  You also think you see something fly through the air a ways down the line but you can't be sure.  You kill the pressure and go to inspect the line.  Right off you see what flew through the air -- a small piece of plastic that came from one of those mechanical bumpers!  Upon further inspection  you go down the line and see that an alarmingly high number of your spacers were cracked during the hydrostatic testing!  What now??

     Good news.  Our product does not have any issue with hydrostatic testing and our product can be installed quickly and easily at just about any stage of construction....even in a hurry to get a job back on schedule.  Our system utilizes a specially designed heat shrink product to hold the bumper in place.  Heat shrink has been used on field joint coatings for decades and...these sleeves have withstood hydrostatic testing with no issues over those decades. 

Video of Two Inch Bumper System for Bundled Road Bore

     Recently posted a quick written description of our two inch bumper system for bundled road bore application.  This system utilizes a two inch tall by two inch wide, high durometer rated bumper material.  It also utilizes a one inch tall by two inch wide bumper taper on the front end to reduce mud drag and shear forces.

     The system is installed over a two part epoxy which acts as a bonding agent and brings superior shear resistance into the equation.  Used often in the one inch tall bumper configuration, we are pleased to announce our ability to now offer two inch bumpers for pipe sizes 3.5" and larger.

     So without further ado:  here is a link to the short video:


     We now have 1" tall bumpers and 2" tall bumper systems available.  Let us know how we can get you all of the information you need in order to make the best decision possible for your upcoming bundled road bore.  

(you can also view this video at: http://youtu.be/_jzLSr2R_0s )

Two Inch Bumpers for Bundled Road Bore

2 Inch Bumper System for Bundled Directional Drill

    If you've browsed this blog before, you've undoubtedly seen that we have numerous successful cases of our 1" Bumper System being used.  From time to time, what we've heard from end users and engineers is that they love our 1" system, but they would love a 2" system even more.  It took a little development time and it took a few different systems that were ultimately ruled out during our evaluation process, but we are now comfortable that we have come up with a 2" bumper system that will offer the same great performance as our proven 1" system has. 

3.5" Pipe and a 4" wide bumper that is 2" tall at its highest.

In this case, pipe would enter the bore offscreen to the right.

This bumper has an OD of 5.5" and is locked in place on the 3.5" pipeline.

     This material has been used previously and successfully held a 1" bumper in place.  For this system, we have created a star stepped bumper which will ensure shear and stress forced for this 2" bumper will be very similar to those experienced and survived on the 1" bumpers in the past.  To be on the safe side, we have increased the bond area of the sleeve to offer more square inches of bond, which will improve shear resistance even beyond what was needed for the 1" bumpers. 

     This is a great system.  With questions, or to schedule a demonstration, contact us today (steve@jsicoatings.com / 936/321-3333)