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Showing posts with label Powercrete cure chart. Show all posts
Showing posts with label Powercrete cure chart. Show all posts

Wednesday, April 24, 2024

Powercrete Cure Times

 Powercrete J Cure Times

     Here we will look at cure times for Powercrete J.  As you likely know, the biggest factor in determining cure time is this:  what temps are involved?  That can mean ambient temperatures -- but it can also mean 'artifical' temperatures which would include preheating the steel prior to application.  Preheating the steel is the best way to have a controlled cure time (to a degree).

     Now, there are really a couple of important "times."  There is GEL TIME - which will tell you when the window is open for you to add another coat (coats need to be added to material in its gel state --- otherwise if the material is too cured; an anchor pattern will have to be re-introduced.  Then there is 65 Shore D time.  There is also a 75 Shore D time and a "dry" time but I won't be address those in this article.  

Temperature                Gel Time                65 Shore D Time

               80F                        30 minutes                    4 hr 45 minutes     

          90F                        25 minutes                    2 hr 50 minutes

100F                        18 minutes                    2 hr           

        110F                        16 minutes                    1 hr 40 minutes

         120F                        15 minutes                    1 hr 20 minutes 

140F                        13 minutes                    40 minutes

Wednesday, November 13, 2019

Powercrete R95 Cure Chart

Powercrete R95 Cure Times

     It is quite a common question: how quickly does the R95 high build epoxy cure?  There are many factors that will determine exact cure times; including ambient temperatures; temperature of the pipe; etc.  Speaking in generic terms, see the below cure information for Powercrete R95 which lists temperature (can be ambient temperature or temperature of the substrate), gel time, re-application time frame, dry time and time to achieve shore D hardness of 75. 

Powercrete R95 Cure Rate @ 150F
Gel Time: 7 minutes
Re-Application Time:  5-10 minutes
Dry Time:  12 minutes
75 Shore D Hardness:  16 minutes 

Powercrete R95 Cure Rate @ 140F
Gel Time: 10 minutes
Re-Application Time:  8-10 minutes
Dry Time:  13 minutes
75 Shore D Hardness:  21 minutes 

Powercrete R95 Cure Rate @ 130F
Gel Time: 11 minutes
Re-Application Time:  9-14 minutes
Dry Time:  18 minutes
75 Shore D Hardness:  32 minutes

Powercrete R95 Cure Rate @ 120F
Gel Time:  14 minutes
Re-Application Time:  12-20 minutes
Dry Time:  29 minutes
75 Shore D Hardness:  37 minutes

Powercrete R95 Cure Rate @ 110F
Gel Time: 19 minutes
Re-Application Time:  16-22 minutes
Dry Time:  31 minutes
75 Shore D Hardness:  75 minutes

Powercrete R95 Cure Rate @ 100F
Gel Time: 23 minutes
Re-Application Time:  20-32 minutes
Dry Time:  40 minutes
75 Shore D Hardness: 90 minutes

Powercrete R95 Cure Rate @ 90F
Gel Time: 26 minutes
Re-Application Time:  22-40 minutes
Dry Time:  60 minutes
75 Shore D Hardness:  135 minutes

Powercrete R95 Cure Rate @ 80F
Gel Time:  37 minutes
Re-Application Time:  32-50 minutes
Dry Time:  95 minutes
75 Shore D Hardness:  330 minutes

Powercrete R95 Cure Rate @ 70F
Gel Time: 57 minutes
Re-Application Time:  52-75 minutes
Dry Time:  140 minutes
75 Shore D Hardness:  540 minutes

Powercrete R95 Cure Rate @ 65F
Gel Time:  60 minutes
Re-Application Time:  55-90 minutes
Dry Time:  150 minutes
75 Shore D Hardness:  600 minutes

Powercrete R95 Cure Rate @ 60F
Gel Time: 80 minutes
Re-Application Time:  75-120 minutes
Dry Time:  180 minutes
75 Shore D Hardness:  5-6 days



Wednesday, November 6, 2019

Powercrete R65/F1 Cure Chart

Powercrete R65/F1 Cure Chart

Powercrete R65
Powercrete R65/F1 available in many different sizes


Powercrete R65/F1 cures at a very quick rate.  That is actually exactly what it was designed for.  In addition; Powercrete R65/F1 can be used in colder weather than a typical pipeline coating epoxy might be used.  Below see the data illustrating cure times for Powercrete R65/F1 along with Gel Time, Dry Time, 65 Shore D and 75 Shore D times.  Keep in mind that preheating the steel will improve these times a bit.

Powercrete R65/F1 @ 110F

10 minute Gel Time
17 minute Dry Time
26 Minutes to 65 Shore D
32 Minutes to 75 Shore D

Powercrete R65/F1 @ 100F

11 minute Gel Time
23 minute Dry Time
32 Minutes to 65 Shore D
38 Minutes to 75 Shore D


Powercrete R65/F1 @ 90F

12 minute Gel Time
30 minute Dry Time
56 Minutes to 65 Shore D
69 Minutes to 75 Shore D

Powercrete R65/F1 @ 80F

13 minute Gel Time
37 minute Dry Time
68 Minutes to 65 Shore D
75 Minutes to 75 Shore D

Powercrete R65/F1 @ 70F

17 minute Gel Time
40 minute Dry Time
104 Minutes to 65 Shore D
122 Minutes to 75 Shore D

Powercrete R65/F1 @ 60F

23 minute Gel Time
104 minute Dry Time
214 Minutes to 65 Shore D
273 Minutes to 75 Shore D

Powercrete R65/F1 @ 50F

40 minute Gel Time
180 minute Dry Time
540 Minutes to 65 Shore D
960 Minutes to 75 Shore D

Powercrete R65/F1 @ 40F

40 minute Gel Time
180 minute Dry Time
540 Minutes to 65 Shore D
72 Hours to 75 Shore D