Powercrete J is the Preferred Field Joint Coating for Powercrete DD

Using Powercrete J with Powercrete DD

        Powercrete DD is the original ARO (abrasion resistant overlay) coating used to protect the fusion bonded epoxy coated pipe during directional drills and road bores. It can also be used as a direct to metal coating. As time went by, users fell in love with Powercrete DD. In turn, it was decided to produce a field joint coating to be used alongside Powercrete DD. 
        
        Using the same special formula, Powercrete J became the premier field joint coating to use with Powercrete DD coatings. Designed specifically for the harsh conditions of directional drilling, road bores and pull throughs. Powercrete J has a proven track record of being one of the toughest field joint coating epoxies on the market. Thoroughly tested, Powercrete J excels in the categories of abrasion resistance, impact resistance, and shore D hardness. 
        
        Powercrete J is hand applied and offered in 2#, 4# and 10# kits.  We keep a large inventory to allow us to get it into our customers hands as fast as possible.  It is the only choice for your Powercrete DD girth welds and can be used for larger rehabilitation projects on your DD as well. Please contact us with any questions! 936/321-3333

Powercrete J: The Ultimate Choice for Pipeline Coating

Powercrete J: The Ultimate Choice for Pipeline Coating

Introduction: When it comes to protecting pipelines against corrosion and ensuring their long-term integrity, the selection of the right pipeline coating is crucial. Among the various options available, Powercrete J has emerged as a frontrunner in the industry. With its exceptional performance and proven track record, Powercrete J has become the most recommended pipeline coating solution for a multitude of applications. In this article, we will explore the key reasons why Powercrete J stands out as the ultimate choice for pipeline coating.

1. Unmatched Corrosion Resistance: Powercrete J is specifically formulated to provide exceptional resistance against corrosion. It creates a robust barrier between the pipeline and its surroundings, effectively protecting the metal from the damaging effects of moisture, chemicals, and soil conditions. This coating is engineered to withstand harsh environments, including offshore installations, underground pipelines, and subsea applications. Its ability to resist cathodic disbondment and provide long-term protection makes it a preferred choice for pipeline operators globally.

2. High Flexibility and Adhesion: Flexibility is a crucial aspect of any pipeline coating, especially in applications where the pipeline may experience movement or undergo bending. Powercrete J offers remarkable flexibility, allowing it to adapt to the movements of the pipeline without cracking or delaminating. Its exceptional adhesion properties ensure a strong bond with the pipe surface, preventing the ingress of water and corrosive agents. The coating's superior adhesion contributes to its long-term durability and enhances the overall performance of the pipeline system.

3. Rapid and Easy Application: One of the significant advantages of Powercrete J is its ease of application. It can be applied by hand or spray, making it suitable for both field and factory applications. The coating cures quickly, minimizing downtime and accelerating the installation process. Unlike some other coatings that require extensive surface preparation, Powercrete J can be applied to a wide range of substrates, including steel, concrete, and various alloys. This versatility makes it a cost-effective choice for coating new pipelines or rehabilitating existing ones.

4. Environmental Friendliness: Powercrete J is designed with environmental sustainability in mind. It is a 100% solids, solvent-free coating that eliminates volatile organic compound (VOC) emissions, reducing the potential harm to the environment. Furthermore, this coating does not contain heavy metals or hazardous substances, ensuring it complies with the most stringent environmental regulations. Its low carbon footprint combined with its exceptional performance makes Powercrete J an environmentally friendly choice for pipeline coating projects.

5. Proven Performance and Industry Recognition: Powercrete J has a proven track record in the pipeline industry, with countless successful applications around the world. It has been extensively tested and certified to meet industry standards, including NACE International and ISO 21809. The coating's reliable performance and durability have earned it the trust of major pipeline operators, who consistently recommend Powercrete J for critical infrastructure projects.

Conclusion: When it comes to pipeline coating, Powercrete J stands tall as the most recommended choice. Its unrivaled corrosion resistance, high flexibility, easy application, environmental friendliness, and industry recognition make it a preferred solution for pipeline operators worldwide. By choosing Powercrete J, pipeline owners can ensure the long-term integrity of their assets and protect them against corrosion-related issues, enhancing safety and reliability.

The History of Powercrete

The History of Powercrete Products

     This is a brief history of the Powercrete product line.  I've gathered this information from a presentation given back in 2003 at a time when the Powercrete product line was owned by Tyco Adhesives.  Powercrete is now manufactured and sold by Seal for Life; part of Berry Plastics.

     It all began when Lone Star Industries and Shell Oil formed a joint venture to create a tougher form of concrete which would combine the strengths of epoxies with the strengths of concrete to create something new and better than either component on its own.  They succeeded and the result was Powercrete - an epoxy polymer concrete. 

     The very first application for this new product was as a pipeline casing insulator.  When sliding a pipeline into a casing pipe; something must be used to prevent the casing and carrier lines from touching (thus - a spacer).  Here is an early photo of that product:

    In 1990, on the heels of the successful joint venture between Lone Star Industries and Shell Oil; Lone Star Inc. is formed.  Lone Star worked very hard to take this new Powercrete technology and create a market shift away from concrete; toward using Powercrete as an extra physical protection of factory applied fusion bond epoxy.  They were very successful!  In 1990, Powercrete was awarded its first major project with ARKLA.  From there, the success of Powercrete (a product that evolved into today's Powercrete DD) began to gain wide acceptance throughout the marketplace and became the industry leader in its segment.

     As the early 90's passed, a new opportunity presented itself. Based on the success of the Powercrete DD product; the industry wanted a new product that would combine the physical toughness of Powercrete with a corrosion protection component that would bond well to bare steel and FBE in order to offer a stand alone Powercrete product able to be used as a field joint coating. 

     Lone Star Inc. responded and created Powercrete J.  Powercrete J quickly gains wide acceptance in the market place as an excellent coating option for bends, field joints, tanks, fittings and pipeline rehabilitation / recoat work. 

     From the late 1990's up through 2019; Powercrete (now owned by Seal for Life / Berry Global) form many new products.  Powercrete R65/F1 is created and gains large market share.  Powercrete R95 is also created and finds a home in the field joint coating world. 

     And that brings us to today.  Powercrete is a respected product in the pipeline world as both an abrasion resistant overlay and as a stand alone pipeline coating.  Congratulations to Lone Star and Shell - who had the vision and the dream to bring us this far.